壽力螺桿壓縮機(jī)維護(hù)保養(yǎng)計劃表對壓縮機(jī)的日常維護(hù)制定了保養(yǎng)計劃。無論工作小時和保養(yǎng)周期兩者中哪一個先達(dá)到,就需要對表中相應(yīng)的保養(yǎng)項目進(jìn)行保養(yǎng)。
機(jī)組起動之前,需要檢查壽力潤滑油油位。如果油位太低,則需要加油。如果需要頻繁地加油,則需要對機(jī)器進(jìn)行檢查,參見常見故障診斷與排除。
機(jī)組啟動后,應(yīng)檢查各顯示值是否正常。機(jī)器升溫后,全面檢查一下各顯示儀表,檢查機(jī)組是否有漏油或漏氣現(xiàn)象,有無異常機(jī)械聲響。如有異常,應(yīng)停機(jī)卸壓后進(jìn)行處理。
壽力螺桿空壓機(jī)維護(hù)保養(yǎng)計劃表:
壽力安全閥如果出現(xiàn)臟堵,將會造成安全閥不能打開或者打開后不能自動關(guān)閉。壽力安全閥不能打開將使其失去保護(hù)壓力系統(tǒng)的功能,使機(jī)組的安全沒有保障。壽力安全閥不能自動關(guān)閉將會出現(xiàn)油氣分離器內(nèi)的潤滑油大量噴出的事故,造成財產(chǎn)損失。每周應(yīng)停機(jī)檢查壽力安全閥的狀態(tài)。
新機(jī)運(yùn)行50小時后應(yīng)更換壽力油過濾器濾芯,以后每600小時或四個月更換一次濾芯。更換濾芯時需停機(jī),小心抹去從外面進(jìn)來的臟物和油,盡可能防止雜質(zhì)進(jìn)入潤滑系統(tǒng)。
如果使用AWF潤滑油,當(dāng)每工作2500小時或15個月,無論誰先達(dá)到,必須更換潤滑油。
(2)如果機(jī)組在惡劣環(huán)境下運(yùn)行,換油周期要短些;
(3)有些壽力潤滑油是不相容的,混合后會導(dǎo)致不溶解的沉積物的形成,這種沉積物會引起包括油過濾器堵塞在內(nèi)的嚴(yán)重故障。因此要避免不同牌號的壽力潤滑油的混用,zui好在徹底放出油之后才能改用其它牌號的潤滑油;
如果壽力油氣分離器的油位在停機(jī)后下降到視油鏡的中線以下,機(jī)組需要加油,但只有當(dāng)機(jī)組處于停機(jī)并徹底放空壓力之后才可進(jìn)行加油。
注意 :如果有跡象表明在壽力油過濾器濾芯上形成了不溶性沉積物,表明壽力壓縮機(jī)潤滑油已不能正常工作,必須立即更換。
壽力二次回油管路的作用是將積聚在油氣分離器濾芯內(nèi)部的油引回到壓縮機(jī)的低壓腔,其中的節(jié)流孔用于保證回油穩(wěn)定。如果壽力二次回油管路出現(xiàn)嚴(yán)重堵塞(主要出現(xiàn)在節(jié)流孔和過濾器),將會使排氣含油過多。應(yīng)在規(guī)定的時間檢查二次回油管路,清洗節(jié)流孔和過濾器。
當(dāng)有油、油脂、粉塵和臟物堆積在冷卻器表面時,冷卻器的換熱效果就會被削弱,最終導(dǎo)致排氣溫度過高。每隔半個月或100小時,要使用吸塵器、清洗液或低壓壓縮空氣清潔冷卻器外表面。
壽力空氣濾清器每天都應(yīng)進(jìn)行檢查;
每天都要清理排塵閥,在多塵的環(huán)境下,清理工作應(yīng)更頻繁;
每當(dāng)空氣濾清器報警指示燈報警時,應(yīng)對濾芯進(jìn)行保養(yǎng);每工作2000小時或時隔一年。
正常情況下,如果壽力空氣濾清器和油過濾器保養(yǎng)得當(dāng),油氣分離器濾芯不需要周期性更換。如果壽力油氣分離器阻力很大,或者排氣含油量突然增加,應(yīng)檢查油氣分離器濾芯,必要時更換濾芯。
壽力離心式、螺桿式空壓機(jī)配件、潤滑油、保養(yǎng)維修 www.sullaircn.com
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油分作用和重要性,其作用是將壓縮空氣中的油分離出來, 油氣分離器是有油空壓機(jī)的關(guān)鍵部件之一。壽力空壓機(jī)油分離器芯從而得到不含油的壓縮空氣。油氣分離器性能的優(yōu)劣直接影響到壓縮機(jī)的效率、耗油量及壓縮空氣品質(zhì)。高品質(zhì)的油氣分離器應(yīng)具有油氣分離完全、初始阻力小、使用壽命長等特點。油氣分離器能高效分離壓縮空氣中的油分,確保排出潔凈空氣的質(zhì)量.不只能夠直接攔截 3 μ m 以上的大顆粒油滴, 優(yōu)秀的油氣分離器選用耐腐蝕的高效超細(xì)纖維過濾資料制作。壽力空壓機(jī)油分離器芯當(dāng) 0.01-1 μ m 油氣混合體通過時,濾芯外表凝聚成大的油滴,油滴受重力作用流向濾芯底部并在底部積聚,壽力空壓機(jī)油分離器芯然后通過回油管流回油箱。經(jīng)分離后的壓縮空氣含油量極低.一般優(yōu)秀的 分離器要求能達(dá)到下面的技術(shù)指標(biāo)
分離后氣體含油量: ≤ 3ppm
工作溫度: ≤ 120 ℃
初始壓差: ≤ 0.02Mpa
油氣分離芯
作用:分離壓縮機(jī)中的油份壽命:通常為6000小時,可根據(jù)環(huán)境狀況調(diào)整。超期使用的危害:分離效率差,導(dǎo)致油耗能量增大,運(yùn)營成本增加,缺油嚴(yán)重時甚至可能引發(fā)主機(jī)故障;壓縮空氣出口含油量增大,影響后端凈化設(shè)備運(yùn)行,導(dǎo)致用氣設(shè)備無法正常工作;堵塞后阻力增大,導(dǎo)致機(jī)組實際排氣壓力增大,增加能耗;
空濾 049302 空濾 30HP 最新款 02250125-371 空濾 50HP 最新款 02250125-372 空濾 150HP 初級 409853 空濾 150HP 次級 409854 空濾 初級 P181043 空濾 次級 P124860 油濾 ES-6 250028-032 LS16 LS20-125/175H/LS10-150 250028-52 油濾 LS12-5O.6 壽力空壓機(jī)專用油及空濾 美國壽力空壓機(jī)油濾 LS10-40/LS12-50 250025-525 美國壽力空壓機(jī)油濾 LS10/12 250025-524 美國壽力空壓機(jī)油濾 LS25S-350HH 02250139-996 美國壽力空壓機(jī)油濾 LS25S-350HH 250007-842 美國壽力空壓機(jī)壽力機(jī)油過濾器( RS-32 250022-669壽力油分 ES-6 02250106-791壽力油分 LS10-25/30 250034-112油分 LS10-40舊 250034-114油分 LS16-60/75/100 初級 250034116/408167-005壽力油分 LS16-60/75/100 次級 250042-862/408167-011油分 LS10-40,30HP 新款
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壽力750H、EPQ550RH空氣濾芯油過濾器油氣分離芯,壽力825 900 1350 2210 2410空壓機(jī)配件,螺桿潤滑油,空氣過濾器 油濾芯 油分離芯,保養(yǎng),發(fā)動機(jī)冷卻液 柴油濾清器 皮帶 傳感器 維修包 調(diào)壓閥 溫控閥芯,425壽力螺桿空壓機(jī)油過濾器,油氣分離器濾芯,保養(yǎng)
電磁閥1089062104,1089070209,1089062119,1089062100,1089062140,1089062110,1089050506,1089062114,1089062113,1089042821,1089039226,1089039225,1089070510,1089058003,1089070212,1089058001,22124085,54774085,39136932,39479563,39416741,22124085,22104085,39120472,42855536,99260432,99260838,54654652,22516025,39312905,22093892,39312997,39312897,42535922,93198554,92915628,92917004,92716067,92915636,22480198,39318241,39318233,39318217,39476569,39312905,88164355,93470235,93189355,42855585,42552687,42550293,22226282,42855544,99261109,22173629,ATC05028,ATC05026,ATC05027,99260424,22205462,99267288,39875570,54716683,39418926,22228019,39315814,39172739,39479803,54664578,54774302,89245187,22410286,42855577,482828S9,39184841,92542091,42852491,39146741,22205462,42855569,42855585,42858803,39530852,39497680,39583943,39497672,42855551,42845115,99263055,92715614,92716067,92716109,98612-55,98612-56,98612-21,460196,15-1580,11383974,100009003,100004440,A11030074,A11915974,98612-57,11383874,460198,53495,53642,57847,100008869,100004439,100008870,100002569,A11520074,A11482274,250038-665,250038-666,250038-755,02250049-674,88290012-420,644006105,644006201,644006101,644006301,644004401,93112-K22208,92112-K22202,93112-K22604,92112-K22204,6014G18220V,ODE31AV20,9313715-1041018溫控閥芯1614749300,2901006800,1619733000,1619759600,1622706402,1622706401,1622707002,1619756000,1622375980,1622375900,2901145400,2901146400,2901145500,A11513574,A11511974,3515C,99275075,99250532,39902382,22477525,39143771,22195820,22125249,36782019,35288117,99273898,22125231,39437645,22125215,22125223,22477541,39330857,39478193,22162047,39854880,68054469,68112051,39467634,54702212,39902374,39441191,39207402,42840256,92752203,39217369,92703289,39902382,39467642,39441944,99250508,36893824,42857979,99300949,54414420,37952389,250028-762,001076,88290002-832,88290009-775,1084,13697,49542562,49542621,02250105-553,02250142-938,001084,02250092-081,02250112-709,02250103-562,250025-621,02250049-934,88290017-779,88290001-006,02250087-682,02250078-204,9316410-202106-71,9316517-202906-76,9316417-202108-71,91103-075,71141212-48830,9316415-202112-71-1,71161111-48830,9316415-202112-71,VMC,VTFT2205462501,9316417-202108-71,91103050B,2109365,711632E1-2109365,2104080028,242028967,242028967,AMOT5435*160,1803-00AA,油慮1513033700,1613610500,1614727300,1622314200,1622365200,WD962,WD13145,54672654,39907175,42888198,39911631,92888262,W719,W940,W950,WD962,W11102,WD1374,WD13145空濾1613900100,1613872000,1613740700,1613740800,1613950100,1622185501,1613950300,1030097900,C14200,C16400,71151-66010,71131-6601071101-66010C,71182-66010,C1140,C1250,C14200,C16400,C20500,油分1622087100,1622007900,1622051600,1613839700,1613839702,1622314000,1613984000,1622569300,1622365600,1614905400,1614905600,1614952100,LB11102,LB13145,4930152131,4930152101,91111-003,91111-001,91111-007,39831888,42841239,39894597,54601513,54509427,LB719,LB962,LB11102,LB1374,LB13145,4930152131,4930152101,DB2132,4930353121,4930453101,4930553111,溫度開關(guān)1089063713,1089063709,39432536,39438536,39419668,37952421,92834662,92688597,92762756,92764786,39428305,39416128,39429212,39186252,37952264,39413307,42858829,39458305,93186252,39429212,42858829,主控制器電腦板KY06S,KY02S,ISMPC4346/SMD,2907012100,3000GA11-55KW,2000GA75-GA160以上,1900070004,1900070006,1900070007,1900070008,1900071102,1900071271,1900071101,1900071103,1900071002,1900071001,1900071012,1900071011,1900071281(中英文板),1900071031,1900071032,1900071041,1900071071,1900071292,1900071392,1900071293,1900071291,DE1000,DE3000-3100,A11505574,100001494,100005506,100002597,2358844,A11268074,59344D,39817655,39819933,39875158,39875133,39842786,39823950,39874425,39873450,37971876,88290002-481,8829007-999,8829008-999,02250051-538,02250051-537,F(xiàn)S-008,F(xiàn)S-301,F(xiàn)S-300,9711102-2016-3B保養(yǎng)包2906056300,2901029900,2901044800,2901021100,2906009700,2901000201,2901030100,2900101700,2906009100,2901001500,2906009400,2901007200,2901021700,2906009300,2901007700,2901021200,2901050300,2901001400,2906009500,2906020100,2901021800,2901000600,1619756000,2901145300,2901007400,2901006800,2906009600,2901021900,2901007300,2901075000,2901074900,2901145300,2901162200,2901146300,2901108400,2901021702,2901050301,2901021701,2901145400,2901161600,2901041400,2901021900,1619733300,2901079901,1092058302,1619614200,1619619900,2906058800,2901162610,2901146400,2906057400,2906009500,2906077200,2906050300,2901029850,2906039200,1614867300,2901006600,2091021701,2901071200,2902016100,2901077901,英格索蘭保養(yǎng)包54396586,壽力保養(yǎng)包250019-453,041742,001176,001684,02250110-988,02250078-204,250025-621,001084,001076,048409,250031-771,02250045-132,001667,250020-353,608311-001,250006-526,02250112-031,001692,250031-245,02250115-960,02250117-782,250038-673,250038-730,02250055-940,02250110-998,02250112-031,02250056-278,02250050-363,02250048-363,250006-526,250019-444,250018-262,250018-456,02250105-553,250029-249,250017-451,02250053-273,250031-438壽最小壓力閥02250097-609,02250097-598,242405,250033-821,406929,001176,安全閥88290005-472,88290005-469單向閥049905,02250115-272,02250110-557,進(jìn)氣閥02250088-348,02250060-988,02250083-783,02250045-626,02250130-050,049905,壽力油分離器02250109-321,02250109-319,壽力油分250034-112,250034-114,,250034-116,250034-862,250034-085,250034-120,250034-128,2250121-500,02250048-734,250034-123,250034-124,250034-129,250034-130,02250100-753,02250100-755,02250100-754,02250100-756,02250061-137,02250061-138,250034-122,250034-134,02250106-791,02250044-197,油慮250025-526,250008-956,250025-525,250025-524,02250139-996,250007-842,250025-032,空濾02250125-372,02250131-498,88290002-337,88290002-338,8829301-469,8829301-466,8829301-467,02250135-150,048463,250007-838,250007-839,02250131-499,88290004-372,88290006-013,88290003-311,02250131-496,043334,02250044-537,048899,047542,047543,02250046-012,02250046-013,022500131-499,022500131-490,
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