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100GF5RT
100GF5RT
100GF5RT
減速機(jī)選型步驟
減速機(jī)選型過程中需要知道的幾個系數(shù):
1、工況系數(shù)
2、安全系數(shù)
3、環(huán)境溫度系數(shù)
4、負(fù)荷率系數(shù)
5、公稱功率利用系數(shù)
用戶需提高的參數(shù)包含:電機(jī)功率、電機(jī)轉(zhuǎn)速、所需要的功率、減速機(jī)所連接的工作機(jī)的轉(zhuǎn)速、每天工作時間、工作環(huán)境、溫度。
減速機(jī)選型步驟如下:
1、確定減速機(jī)的傳動比,按照公式:電機(jī)轉(zhuǎn)速/工作機(jī)轉(zhuǎn)速,根據(jù)用戶要求的傳動比選取接近的公稱傳動比。
2、確定減速機(jī)的公稱輸入功率
減速機(jī)的計算功率=減速機(jī)所連接的工作機(jī)械所需要功率*工作機(jī)械工況系數(shù)*安全系數(shù)
公稱輸入功率大于等于計算功率。
公式中出現(xiàn)的工作機(jī)械工況系數(shù)和安全系數(shù)是需查詢各個系列的減速機(jī)的樣本。算出計算功率后查詢對應(yīng)的表知道公稱輸入功率,確定出減速機(jī)的名義中心距。
3、驗算起轉(zhuǎn)矩
公稱輸入功率大于等于(電動機(jī)的額定轉(zhuǎn)矩*輸入轉(zhuǎn)速*峰值轉(zhuǎn)矩系數(shù))/9550
4、校核減速機(jī)的熱功率能否通過
熱功率=負(fù)載功率*環(huán)境溫度系數(shù)*負(fù)荷功率系數(shù)*公稱功率利用系數(shù)小于等于減速機(jī)功率(沒有冷卻措施的前提下)。對于圓柱齒輪減速機(jī),只有采用盤狀管冷卻時,計算減速機(jī)功率(盤狀管冷卻或循環(huán)油潤滑)大于熱功率。因此可以選的減速機(jī)的型號,采用油池潤滑,盤狀水管通水冷卻潤滑油。如果不采用盤狀管冷卻,則需另選較大規(guī)格的減速機(jī)。
減速機(jī)選型需要注意以下問題:
盡量選用接近理想減速比:
減速比=伺服馬達(dá)轉(zhuǎn)速/減速機(jī)出力軸轉(zhuǎn)速
扭力計算:對減速機(jī)的壽命而言,扭力計算非常重要,并且要注意加速度的最大轉(zhuǎn)矩值(TP),是否超過減速機(jī)之最大負(fù)載扭力。
適用功率通常為市面上的伺服機(jī)種的適用功率,減速機(jī)的適用性很高,工作系數(shù)都能維持在1.2以上,但在選用上也可以以自己的需要來決定:
要點有二:
1、選用伺服電機(jī)的出力軸徑不能大于表格上最大使用軸徑;
2、若經(jīng)扭力計算工作,轉(zhuǎn)速可以滿足平常運轉(zhuǎn),但在伺服全額輸出時,有不足現(xiàn)象時,可以在電機(jī)側(cè)之驅(qū)動器,做限流控制,或在機(jī)械軸上做扭力保護(hù),這是很必要的。
通用減速機(jī)的選型包括提出原始條件、選擇類型、確定規(guī)格等步驟。
相比之下,類型選擇比較簡單,而準(zhǔn)確提供減速器的工況條件,掌握減速器的設(shè)計、制造和使用特點是通用減速機(jī)正確合理選擇規(guī)格的關(guān)鍵。
規(guī)格選擇要滿足強(qiáng)度、熱平衡、軸伸部位承受徑向載荷等條件。
減速機(jī)相關(guān)術(shù)語:
減速比:輸入轉(zhuǎn)速與輸出轉(zhuǎn)速之比;
級數(shù):行星齒輪的套數(shù)。一般最大可以達(dá)到三級,效率會有所降低;
滿載效率:在最大負(fù)載情況下(故障停止輸出扭矩),減速機(jī)的傳遞效率;
工作壽命:減速機(jī)在額定負(fù)載下,額定輸入轉(zhuǎn)速時的累計工作時間;
額定扭矩:是額定壽命允許的長時間運轉(zhuǎn)的扭矩。當(dāng)輸出轉(zhuǎn)速為100轉(zhuǎn)/分,減速機(jī)的壽命為平均壽命,超過此值時減速機(jī)的平均壽命會減少。當(dāng)輸出扭矩超過兩倍時減速機(jī)故障;
噪音:單位分貝dB(A),此數(shù)值實在輸入轉(zhuǎn)速3000轉(zhuǎn)/分,不帶負(fù)載,距離減速機(jī)1米距離時測量值;
回差:將輸入端固定,是輸出端順時針和逆時針方向旋轉(zhuǎn),當(dāng)輸出端承受正負(fù)2%額定扭矩時,減速機(jī)輸出端由一個微小的角位移,此角位移即為回程間隙。單位是“分”,即一度的1/60。
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